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Twice in 2004, voluntary school bus emission tests were offered
free through BEEP. Donors such as Banker’s Trust and the Iowa Farm
Bureau help fund the beneficial effort, and emission testing is
courtesy of Radcliffe-based Mirenco, Inc. Since smoke often means
unburned fuel, the valuable data helps schools target scarce
resources to those buses that could reap the most cost savings and
efficiency from a mechanic's touch. The tests help detect emissions
and combustion inefficiencies that otherwise can go unnoticed even
with good mechanical upkeep. Akin to a person who feels healthy but
learns of a medical condition after a diagnostic test, knowledge can
make a priceless difference. The startling results and basic lessons
gleaned from emissions tests apply to individual motorists and cars
as well, even without the aid of an exhaust test.
Still not sold on the benefits of simple maintenance? Then read
what these bus mechanics who took advantage of the program
have to say.
“I was surprised at the ease at which we saw some significant
improvements,” explained Dave Kramer, maintenance supervisor for the
Johnston School District. The simple test found that bus 29 was one
of four buses of their 30-bus fleet with high emissions. An air
filter change gave better fuel combustion and dropped unhealthy soot
output 70 percent. The other buses were repaired by valve
adjustments — the diesel equivalent of a simple tune-up for gasoline
engines.
“Those are things that are extremely easy to do for minimal cost.
I was surprised by the easy difference we could make with minimal
effort. My mindset is that if we can do it, anyone can do it. You
don’t need to be a mechanical guru. You can make significant
differences by observation and simple things,” said Kramer,
referring to all Iowa motorists and their vehicles.
He said poor combustion not only wastes fuel and creates smoke,
it coats cylinder walls with fuel that washes protective oil from
sealant rings creating more wear. Left unchecked it could have meant
a new bus engine, which costs between $6,500 to $10,000 each. The
air filter was an inexpensive, simple-to-install part that costs $5
for cars and $10 for buses.
A little wrench work yielded similar successes in eastern Iowa.
All 14 buses in the Jesup Community School District fleet tested
well for emissions, except bus 10. After simple repairs, though,
“Every driver asked what happened to bus 10,” said Gary Henderson,
head mechanic at Jesup Community School District. “It went from a 58
mph to a 68 mph bus overnight.” Before repair, unburned diesel fuel
passed through the engine and tailpipe as excess soot. Better
combustion yielded fuel savings and power with a simple valve
adjustment and new air filter.
Dolores Bergert, transportation director for Central Community,
said BEEP emissions data helped her pinpoint mechanical problems
undetected by drivers. “The testing gives us insight on engine
combustion problems. Then, we can get the engine repaired before it
becomes a big problem. That’s a big benefit to us and is going to
save us money.”
Money Saving Tips To Rev-up Power, Hold Resale And Cut
Soot
While Iowa’s schools are benefiting from free emissions tests,
you don’t need emissions data to profit from preventative
maintenance. You can cut fuel costs, reduce harmful emissions and
improve resale value while getting better engine performance with
these simple, money-saving tips. Here’s how.
Read the directions Read the owner’s manual. Following
recommended maintenance helps prevent malfunctioning parts before
they cause problems or serious and expensive damage. Some parts need
routine checks, others such as filters and fluids, need routine
replacement. If you don’t keep service records, start now.
Huff and puff Dirty air filters are a common problem,
despite the paltry cost ($5) and a quick do-it-yourself job. Dirty,
clogged air filters choke airflow, starving combustion and emitting
smoke you may not even see. This unburned fuel and extra emissions
not only harms the environment, but can damage valves and cylinders,
further reducing power and fuel efficiency. Regularly replace air
filters following the owner’s manual, and replace more often if you
drive in dusty conditions.
Oxygen Sensors: An exhaustive effort Ignoring your
oxygen sensor is an economic double-whammy. The sensor checks oxygen
levels in the exhaust, then onboard computers adjust the fuel mix in
the combustion chamber for peak, efficient performance. As sensors
wear, engines can burn excess fuel at your cost.
Extra emissions also work the expensive catalytic converter to
death. Avoid this by changing the oxygen sensor following the
owner’s manual rather than waiting for the “check engine” warning
light.
The Big Engine that couldn’t Paying for a big,
powerful engine only to sacrifice horsepower and waste fuel is
foolish. Get routine tune-ups for peak performance and fuel savings.
Ensure fuel injectors are checked for efficiency-robbing deposits
that increase emissions and make the vehicle harder to start and
drive. Tune-ups pay for themselves in fuel savings and averted
engine wear.
For more information about the BEEP program contact Mindy Kralicek, air quality information specialist.
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